I'll start by saying that I consider 45 acp brass made by Federal to be perfectly fine for reloading. Second I will say that I have seen a disproportionate amount of federal cases having primer pockets that will not allow me to seat a primer in them compared to other brands.
Brass shows no signs of abuse that I can see. No ejector marks, flattened headstamps, case wall flaws, cracks, etc. When trying to seat a primer, the primer won't begin to enter the case before it is obstructed. (Dillon 550 standard press mounted auto priming system here) Now, on some cases, this can be caused by the case not being fully inserted into the shell plate and adjusting the case solves the problem.
These Fed. cases however are extra stubborn. I'm talking maybe 5 out of 100 federal cases lately. After good firm pressure on the press handle with no success, the cases sometimes show an off-centered bright ring around the primer pocket mouth, like the primer pocket itself is not centered.
So what is the remedy? Chuck the case and move on? De-burr the primer pocket and re-try? So far I haven't gotten too creative except just tossing the case, because a screwed up case isn't worth my time and health. But if its just something simple/stupid I guess I'd like to know about it. I haven't got pictures at the moment, but maybe some of you will know what I mean.