i need the help, understanding and expertise of the forum members on this for a very good friend of mine in southern indiana. he called me today about an issue that arose from him shooting his ar-15 earlier today. he had a standard gas operated m4gery and never experienced this problem previously. he sent it off to get a gas-piston modification done to it. all that was done was exchange the gas block, drop in the gas piston assembly and modify the bolt to accept the new assembly (at least that is all i recall him saying they did). when he got it back from the ones who did the work he went out to shoot it. he was shooting some recently purchased military surplus ammo, LC stamped. he shot 30 rounds. the 30th round failed to eject completely. upon inspection he found 5 out of the 30 casings had punctures into the primer body and the one that hung up on him had the primer completely removed from the case. he later found it rattling in the magazine. it, too, was punctured. he says all the other cases had what he would call normal indents from the firing pin. he stated there was no evidence of excessive pressure from the primer being flattened or shown on the cases.
he asked if i could explain this phenomena. the best i could share was it sounded like "soft" primers but one would think all or at least most of them would be punctured. i told him i would ask on the mnguntalk site because i believe their are several more experienced and knowledgeable individuals here than i, so...
what do you think is going on? is this a simple "bad" ammo problem? has something changed in his ar since he had the gas-piston added? other??
i told him i would send him the web address and he could follow up for himself.
your help will be appreciated by him and i.