prushin wrote:I'm going to bet he doesn't like the fireball and/or the smell and debris when he's shooting.
I just had someone check the NcStar we put in a 7.5" SBR last week and the internal diameter was 1.836". That one has a Griffin Blast Shield on the muzzle.
Checked the quad-rail on my pistol and it was 1.875".
NcStar isn't an expensive brand so you're looking at about $60 for a 10" key-mod hand guard.
I'm with FJ450 on it being PITA to hand cut one down... without a lathe. Refinishing it would be dependent upon how well you want it to match.
TLDR...You're better off just buying one. Take the gun or a set of calipers with you and ask to see what is available and make sure it fits.
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